Feature Video
See the video showing the features of MetalOpt optimizing curtain wall material.
MetalOpt is a "keep it simple" bar optimization and cut list program that has been evolving and improving over the past several years to give the user both quick and accurate results. It utilizes a Microsoft Excel spreadsheet to calculate the minimum material needed for any particular project. Not only does this program allow for the cutting of extruded aluminum, it can be applied for the cutting of structural steel, wood studs or moldings, as well as, miscellaneous composite panel materials and window or door stock length.
The MetalOpt program utilizes your input data (the length, quantity, and the extrusion order length) to format it and to print a fabrication (FAB) sheet. When you are satisfied with the material requirements, you need only run the cut list portion of the program to produce a fabrication cut list. This program also has the beneficial feature of allowing you to import data from AutoCAD into excel and export TAG information back to AutoCAD. This multi-step process allows you to quickly manipulate the data until your ultimate FAB sheet is obtained. This is a major advantage to this program, in that it allows you to format many different parameters, and create the FAB sheet that best suits your needs.
See the video showing the features of MetalOpt optimizing curtain wall material.
This is a demonstration using the MetalOpt material cut list program. I will show the manual use of entering part information into the Excel spread sheet and running the various cut list operations.
MetalOpt 8.1 has a new auxiliary brake metal - panel optimizer routine to determine the quantity of sheets needed.
MetalOpt 8 has a new redesigned optimizing engine which attempts to find the maximum cutting combinations to produce the minimum stock lengths required. Due to the time required to find every possible outcome the program has a time limitation and finds the absolute best outcomes about 90% of the time. In addition, the original linear optimizer runs about four times faster by utilizing the new program memory features. Due to customer feedback the original linear optimizer are the primary buttons people want to use. To use the new Max optimizer the user will select the smaller pull down menu buttons.
MetalOpt 7.6 has a user requested update for the RazorGage saw stop routine.
MetalOpt 7.5 has an update with a few user requests to update the FOM saw stop tools.
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MetalOpt 7.3 incorporates the FOM saw stop XML file format. This converts the fab sheet or cut list into the native FOM XML file format.
MetalOpt 7.2 has a small update to the eluCad routine per a customers request. I think the change accommodates the needs of the eluCad users.
MetalOpt 7.1 has an update adding a new fab sheet for the eluCad software used on elumatec saws and programing to create the eluCad DGX native file to be used directly on their software.
MetalOpt 7m introduces a Mac compatible version that utilizes the optimizer and cut list programs. Both the PC and Mac versions have a new recap routine to quickly create a recap sheet from one or all of the FAB sheets into one sheet to check or print.
MetalOpt 6.4 has an update increasing the number of layers filtered from AutoCAD. This addition will accommodate a future release of the CADDtools Data Exchange.
MetalOpt 6.3 has an update adding a new fab sheet for the RazorGage saw stop and programing to create the RazorGage native file to be used directly on their software.
The elusive 64 bit error has been solved. This version fixes the error encountered with 64 bit installations of Excel. With more systems preloaded with 64 bit versions of Excel I expedited this solution, it mainly effects the .xlsm version since the .xls version is loaded in Excel in compatibility mode.
MetalOpt's capabilities have increased with the introduction of a new version, MetalOpt 6.1
MetalOpt will now optimize multiple spreadsheets at one time saving you time from extra mouse clicks. Another great function is the introduction of optimizing up to six different lengths at one time. It will then display all of the lengths, quantity required and percentage of scrap in a convenient chart that you can locate anywhere on the fab sheet. There are added capabilities to the CADDtools Data Exchange program with an additional Glass fab sheet to use the sorting routine in MetalOpt thus allowing you to import and export glazing data. Finally a routine was added to create CSV files of your data to use with automatic saw stops or create labels.
This feature allows you to import data from AutoCAD into Excel and export Tag information back to AutoCAD. This is a multistep process by creating the data in AutoCAD then extract the data using a the CADDtools Data Exchange program designed to use with AutoCAD. Once the data is extracted MetalOpt can use its visual basic program to import the data and make Fab sheets along with combining like sizes in one step. After you manipulate the data as you require, i.e. add tag information, you use the MetalOpt program to export the Tag information directly to AutoCAD. Please refer to the Instruction Video page for detailed video instructions for more information.
Try the demo, I created a sample project for you to run the optimization on. This demo will allow you to try the optimizing functions and make a cut list. Since I prepare architectural aluminum shop drawings and optimized cut lists for a living, I made a sample storefront shop drawing to go along with the demo. This demo works on the PC version only, the Mac version does not have a demo at this time.